University of Northern Iowa
IN-1: Innovation 1

STAR4Defense certified painter training is a 3-day course for military spray technicians and is a program of the University of Northern Iowa’s Iowa Waste Reduction Center (IWRC). Training is broken down into three processes: classroom, in the booth, and VirtualPaint. Classroom is covered over the first and second day. This includes all of the basic information about coatings, spray guns, and techniques among other topics. In the booth painting is done all three days. The first time painters are in the booth is for the transfer efficiency pre-test, then day two gives them time to improve techniques and practice before the last day transfer efficiency post-test. STAR4D’s primary objective for integrating virtual reality technology into the training program is to allow spray technicians a means of practicing proper spray techniques repeatedly before spraying actual coatings, without generating any hazardous wastes or emissions, while increasing efficiency. Hundreds of painters have gone through the course and improved results have always been seen. STAR4Defense focuses on comprehensive knowledge of the entire painting process and improving spray techniques. With proper training with the new VirtualPaint training program, painters are able to reduce the amount of harmful volatile organic compounds (VOCs) being released into the environment, the amount of paint wasted during application, and the time spent in the paint booth. Being able to correctly apply coating also reduces the time and effort of completing rework and improves corrosion protection. More Benefits of VirtualPaint Training * Completely eliminates hazardous air emissions and waste. * Significantly reduces the environmental impacts. * Precise feedback benefits experienced and novice painters, creating a shorter learning curve and greater transferability. * Unlimited practice parts and coating at the touch of a button does not result in increased emissions and waste. Because of the high demand for this new and innovative service, the IWRC has set up satellite sites and established more sites across the country to develop a skilled workforce focused on the safety of the Armed Forces. Current STAR4Defense satellite sites include: • Marine Corps Logistics Base, Barstow, Calif. • Marine Corps Logistics Base, Albany, Ga. • Robins Air Force Base, Ga. • Rock Island Arsenal, Ill. • Blue Grass Army Depot, Ky. • Letterkenny Army Depot, Pa. • Tobyhanna Army Depot, Pa. • Corpus Christi Army Depot, Texas • Inter-American Air Forces Academy, Lackland Air Force Base, Texas